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 A Monthly Journal for the Food & Beverage Industry December 2011
Nothing Stays the Same...
By Pat Copps, MS, BCE, Technical Services Manager, Orkin Inc.
Nothing stays the same...new legislation and regulations, including the Food Safety Modernization Act (FSMA) and initiatives and standards, particularly the Global Food Safety Initiative (GFSI), Safe Quality Food (SQF) and the British Retail Consortium (BRC) are transforming the food industry by increasing the emphasis on food safety.
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Director of Operations: ex-Domino's Pizza
15+ years of experience in Operations Management; Achieved aggressive growth by developing and executing a strategic plan to purchase underperforming units and turned them into profitable business units; Managed a business with annual revenue of $1M+; Increased sales 3 consecutive years by an average of 6%; Increased profit by 40% each year for 3 years by lowering daily operating costs;Recorded average yearly sales increases of 6% with profit increases 50%+; Marketing, Training, Budget Development & Analysis, New Business Development, Operations, Quality, P&L; BS in Business Administration

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15+ years of experience in Manufacturing/Process Engineering; Achieved 50% decrease in product changeover down-time by applying Lean Manufacturing and Six-Sigma principles; Improved manufacturing efficiency and profitability, saved 5% in raw material costs by developing new resin blends and standard operating conditions; Designed experiments, ran production trials and achieved 14% increase in rate by improving formula; Designed and applied a new conveyor system for palletizers on Sidel blow molding lines to shorten packing time by 20% while working as Site Manager; FMEA, SPE, HACCP, Health and Safety Audits, ISO, NCR, ERP, CAR, QA/QC, SOC, SOP, Manufacturing, Lean Manufacturing, Six-Sigma, DMAIC, DOE, SIPOC, Project Management, Product Development, Process Improvement; MS

Senior Scientist: ex-Solae Company
10+ years of experience in the food industry; Certified Lean Six Sigma Black Belt with 100% defect reduction in 2 projects with significant cost saving and process improvement; Developed proprietary process utilizing enzymes, food additives, chemicals and mechanical modification techniques to significantly improve functional properties of soy proteins, resulting in a 15% – 30% increase in functionality and greater than 50% longer shelf life in meat applications; Identified food grade resins resulting in marked improvement in color, flavor and functionality with an odor reduction of 30%; Trained the product development team of over 50 members; LIMS, Six Sigma Green belt, Process and Product Development, Lean Six Sigma Black Belt, DOE, R&D; PhD in Food Science and Technology, MPhil in Biochemistry

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